But one of Tim’s perks was much, much cooler than any normal
job bonus. His bosses took him to one of their tie factories in Long Island
City, Queens. At first, you may be thinking there’s nothing special about going
to a single factory, but after hearing about his experience, it’s clear why
Brooks Brothers clothing is held to the standard it holds today.
For me, who knows absolutely nothing about technical fashion
terms, Tim explained the factory process in four easy, laymen steps.
Step 1: Put One Foot in Front of the Other
The ties start as a simple sheet of fabric that’s cut off of
massive textile rolls. Like huge rolls of fabric. They begin by drawing a tie
template onto the sheets. But they do not simply draw a skinny tie or bow tie
onto the fabric. The tie craftsmen need to draw the entire tie as one flat
sheet. Just like when building a car, Ford doesn’t just plop a door onto the
new F-150; it has to be built from within. The same care and detail is
necessary for the classic formal attire accessory. Once drawn, the field of fabric goes into this
special machine that is able to cut 10 ties at once. When they come out of the
machine, they’re ready for the next step!
Step 2: From Rags to Stitches
Step 3: Because I Was Inverted
At this point, the decorative neckwear is almost complete.
All that’s left is the cherry topping the cake, the entering the final approach
for a landing, or the “you may now kiss the bride” of a wedding. Right now, the
tie is in perfect shape except for one minor detail: it’s completely inside
out. And according to our resident master, Tim, this is where all the fun
happens. The inverted tie goes into this special machine that sucks it up and
spits it back out right side up. Just like Mav and Goose when they entered the
4G dive with the MiG28 inverted at a range of about 1 and a half meters. Sure
they went into the encounter upside down, but they came out of it in perfect
shape and were able to “keep up foreign relations” at the same time. Sounds like a win-win to me!
Step 4: Raaahdgaahs' Discount Double Check
After this tie flip flopping machine completes its duty, the
tie is just about ready to hit the market! Tim explained that the final step is
one that Brooks Brothers takes seriously: quality control. Although there
are quality checks after each step, this final one seemed the most important to
me. During this step, the double B examines all ties to make sure each and
every neckpiece passes their detailed eyes and are worthy of going out into the
world to represent the Golden Fleece to the best of its ability.
Although I do not actually own any Brooks Brothers clothing,
after hearing Tim draw upon the detail that goes into creating these Made in
the USA ties, I wish I had just one. I’d wear it with pride and
tell the entire story of its birth to all passersby. No one would be safe. Not
the angry, drunk man sitting next to me on the subway, not the thick-bearded
street meat vendor, and especially not the impatient man sprinting through block
after block to make his train that leaves in 2 ½ minutes. Sorry, sir, I know you have 4 more blocks to
go, but I really think you’d appreciate the story of how my tie was made; I
only need 10 minutes of your time. I imagine I’d make his day because now we're all full of some more fun facts to impress everyone with.

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